So .. started pulling it all apart again. Because it was easy, I tested with the rear diff removed and it was clear the problem wasn't there. Then I thought it was my front diff fix (upgrade 12T driving gear and Then Cup to accept M3). And although my drilling wasn't perfectly straight, it shouldn't have caused the driving gear to rotate out of true of the bearing:
This to remind me which way the front dif goes.. ;) |
Note screwdrivers to stop shafts flying around the place.. |
Reduction gear with universal joints, front (left) and rear (right). |
So what to do..? I pulled the springs and pins etc out of the universal joins (how intricate and amazing are they?!) and filleditfullofgreaseandputitbacktogether. What? yes. I may have just made a dirty greasy muck trap for later on, but for right now .. it's quiet. Which helps finding where other noises are coming from. Not that there's anywhere left really..
..put back together, pulled it apart. Not a nice set of noises. I'm getting a metal vs plastic grinding. Current guess is a bent 0084. PS: I didn't do anything on the 0084 theory because..
UPDATE: for reasons i had the rear of the car apart again and i found something very significant! If i "over" tighten the 4 screws holding the rear diff on then they compress the housing and it causes the diff to bind and make a not very nice noises. I ended up adding thin washers between the two halves of the diff and when tightened up it ran smooth. Gaps in the housing i sealed up with silicone.
NOTE TO SELF, INSERT PICTURE HERE
UPDATE 2: Same same in the front!!! Ended up making a thin cardboard gasket between the front and rear halves of the front diff housing and again that fixed the issue there in that it's much quieter now, for now.. :)
NOTE TO SELF, INSERT PICTURE HERE
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